If your conveyor belt fails, it will have far-reaching consequences for the rest of your system. Entire processes might be thrown off schedule, resulting in a loss of money and productivity. To avoid this, you must monitor the precise operation of your Conveyor Belt. By keeping a close eye on your belts and examining them often, you can detect numerous problems before they become larger problems that require time and money to repair. No matter how diligent you are, accidents do happen, and parts and equipment will eventually fail. When this happens, it’s critical to understand how to handle issues as they develop.
Common Problems of Conveyor Belt
Conveyor Belt Mistrekking
This problem happens when the belt isn’t tracking properly. Tracking is the process of monitoring and aligning the belt into the correct path. It is important to ensure that your system runs smoothly and effortlessly. Mistracking occurs when something goes wrong along this course. This indicates that the belt has slipped to one side or another. This can cause the entire system to shift out of alignment.
Belt Slipping
The belts like Rubber Conveyor Belt require a precise balance of tension to function properly. If the tension is too high or too low things start to go wrong and the belt slips. It is specifically said that there won’t be enough tension to prevent the belt from slipping if the head pulley wears out or fails.
This lack of tension can cause straining and strain on the belt, as well as harsh, grating, and screeching noises and, as previously indicated, slippage. To resolve this issue, time-consuming maintenance will be required. To avoid this issue, inspect all components of the belt regularly to ensure that they are not subjected to excessive wear and tear.
Material Carryback
While blockages occur when packages become stuck on sharp edges and obstruct the flow of other products, material carryback occurs when material accumulates on the belt. Working with materials like clays or mineral ores might result in small amounts of residue. While it may not seem like much, this stuff will accumulate beneath your belt, causing problems with your rollers and pulleys.
Blockages
The basic goal of any conveyor belt system is to efficiently carry objects from one area to another, usually via a complicated conveyor system. It stands to reason that if this efficient mode of transportation is disrupted, the entire system will fail.
Material Spillover
It is normal for material spillage to occur at some point along a conveyor system. This word refers to any material that slips or falls off the belt and is particularly common at transfer and load locations.
How to Prevent Problems with your conveyor belts
The easiest approach to keep your conveyor system functioning properly is to avoid problems before they arise. This method necessitates ongoing vigilance, and it demands you to periodically inspect your system for anything exhibiting excessive wear or other factors that appear out of the ordinary.
Here are some of the most crucial steps you can take to keep your system working smoothly.
- Check for buildups.
- Clean your system regularly.
- Ensure the frame is square and level.
- Verify that the pulleys at the ends are equal.
- Check that the belt is straight and keep the idlers running.
- Replace worn parts to maintain smooth operation.
Closing Thoughts
The best solution to typical conveyor issues is to implement a regular preventive maintenance program. Preventive maintenance is a low-cost technique to identify conveyor problems while they are easier to fix and before they become severe concerns. For more information about this product and others in our range, contact us!
